
YZF 1000 Thunderace
Library entry covers 1996-2001
Published source
Yamaha YZF 1000 Thunderace Owner's Manual 4SV-28199-E4 (UK, English), periodic maintenance and lubrication chart pp.6-2 to 6-4, NOTE p.6-4
Factory owner's handbook. Covers YZF 1000 Thunderace; UK owner's manual 4SV-28199-E4, English (model year not printed on the chart pages supplied). Chart columns 1000/10000/20000/30000/40000 km plus annual check (km only, no mile figures printed); from 50000 km repeat the intervals starting from 10000 km; annual checks every year except if a kilometer-based maintenance is performed instead. Liquid-cooled carburetted four-cylinder, hydraulic clutch, chain final drive. No separate throttle cable row in this chart.
69 items for a 2000 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Four-stroke
- Engine lubrication
- Wet sump (oil in crankcase)
- Oil filtration
- Replaceable cartridge or spin-on filter
- Valve gear
- Overhead cam, shim adjusted (incl. desmo)
- Ignition
- Electronic (CDI / transistor / ECU)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Fuel injection
- Cooling
- Liquid cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Shares engine oil
- Clutch control
- Hand lever, cable
- Final drive
- Chain
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, single shock / cantilever
- Front brake
- Disc, hydraulic
- Rear brake
- Disc, hydraulic
- Wheels
- Cast / alloy, tubeless
- Sidecar
- No sidecar
2000 Yamaha YZF 1000 Thunderace
On the road: every 300 km
1 item-
Check engine oil levelPre-ride / on the roadGuideline
Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.
On the road: every 500 km
3 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
-
Check tire pressuresPre-ride / on the roadGuideline
-
Lubricate drive chainPre-ride / on the roadGuideline
Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.
On the road: every 800 km
1 item-
Check coolant levelPre-ride / on the roadGuideline
On the road: every 1,000 km
1 item-
Check chain slack and rear wheel alignmentPre-ride / on the roadGuideline
Every 1,000 km
1 item-
Clean drive chain thoroughly (remove and soak, re-lube)Final driveFactory
Manual: Drive chain (check chain slack, make sure the rear wheel is properly aligned, clean and lubricate). Factory: Every 1000 km and after washing the motorcycle or riding in the rain, printed as text; not a dealer item (p.6-3)
Every 5,000 km or 12 months
4 items-
Check throttle cable(s) free play and returnFuel and airGuideline
-
Inspect chain and sprockets for wear (measure stretch)Final driveGuideline
-
Inspect fork seals, stanchions and fork bootsFront endGuideline
-
Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
Every 6,500 km or 12 months
1 item-
Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxGuideline
Every 9,500 km or 12 months
4 items-
Inspect coolant hoses and clampsEngineGuideline
-
Check charging voltage and regulator / cut-outIgnition and electricsGuideline
-
Check swingarm bushes for playRear suspension and frameGuideline
-
Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 10,000 km or 12 months
13 items-
Change engine oilEngineFactory
Manual: Engine oil (change). Factory: Marked every column incl. 1000 km initial (1000/10000/20000/30000/40000 km); annual check; not a dealer item (p.6-4)
-
Chassis fasteners (make sure all nuts, bolts and screws are properly tightened)EngineFactory
Factory: Marked 10000-40000 km; not at 1000 km; annual check; dealer item (p.6-3)
-
Cooling system (check coolant level and leakage)EngineFactory
Factory: Marked at 10000, 20000, 30000, 40000 km and annual check; change coolant every 3 years Read from Yamaha owner's manual 4SV-28199-E4 pages 6-3 to 6-4 periodic maintenance chart (library.ymcapps.net page image)
-
Lights, signals and switches (check operation, adjust headlight beam)EngineFactory
Factory: Every column incl. 1000 km initial; annual check; dealer item (p.6-4)
-
Replace fuel linesFuel and airFactory
Manual: Fuel line (check fuel hoses for cracks or damage). Factory: Marked 10000-40000 km; not at 1000 km; annual check; dealer item (p.6-2)
-
Synchronize throttle bodiesFuel and airFactory
Manual: Carburetors (check starter (choke) operation, adjust engine idling speed and synchronization). Factory: Carburetor synchronization (not throttle bodies). Every column incl. 1000 km initial; annual check; dealer item (p.6-3)
-
Grease and check center / side stand and springsRear suspension and frameFactory
Manual: Sidestand (check operation, lubricate). Factory: Marked 10000-40000 km; not at 1000 km; annual check; not a dealer item (p.6-3)
-
Sidestand switch (check operation)Rear suspension and frameFactory
Factory: Every column incl. 1000 km initial; annual check; dealer item (p.6-3)
-
Brake hoses (check for cracks or damage)BrakesFactory
Factory: Marked at 10000, 20000, 30000, 40000 km and annual check; replace every 4 years Read from Yamaha owner's manual 4SV-28199-E4 pages 6-3 to 6-4 periodic maintenance chart (library.ymcapps.net page image)
-
Check brake pads and discsBrakesFactory
Manual: Front brake (check operation, fluid level and vehicle for fluid leakage; replace brake pads whenever worn to the limit). Factory: Check every column incl. 1000 km initial; annual check; pads replaced whenever worn to the limit; dealer item (p.6-2)
-
Front and rear brake switches (check operation)BrakesFactory
Factory: Every column incl. 1000 km initial; annual check; dealer item (p.6-4)
-
Rear brake (check operation, fluid level and vehicle for fluid leakage; replace brake pads whenever worn to the limit)BrakesFactory
Factory: Hydraulic rear brake. Check every column incl. 1000 km initial; annual check; pads replaced whenever worn to the limit; dealer item (p.6-2)
-
Lubricate control cables and lever pivotsControls and cablesFactory
Manual: Moving parts and cables (lubricate). Factory: Marked 10000-40000 km; not at 1000 km; annual check; not a dealer item (p.6-4)
Every 10,000 km
9 items-
Rear suspension relay arm and connecting arm pivoting points (check operation)Ignition and electricsFactory
Factory: Marked 10000-40000 km; no annual check; dealer item (p.6-3)
-
Clutch (check operation, fluid level and vehicle for fluid leakage)Primary and gearboxFactory
Factory: Hydraulic clutch. Every column incl. 1000 km initial; no annual check; dealer item (p.6-2)
-
Check steering head bearing adjustmentFront endFactory
Manual: Steering bearings (check bearing play and steering for roughness). Factory: Every column incl. 1000 km initial; no annual check; dealer item (p.6-3)
-
Front fork (check operation and for oil leakage)Front endFactory
Factory: Marked 10000-40000 km; no annual check; no fork oil change interval printed; dealer item (p.6-3)
-
Inspect rear shocks for leaks and dampingRear suspension and frameFactory
Manual: Rear shock absorber assembly (check operation and shock absorber for oil leakage). Factory: Marked 10000-40000 km; no annual check; dealer item (p.6-3)
-
Swingarm (check operation and for excessive play)Rear suspension and frameFactory
Factory: Marked 10000-40000 km; no annual check; dealer item (p.6-3)
-
Check wheel bearings for playWheels and tiresFactory
Manual: Wheel bearings (check bearing for looseness or damage). Factory: Marked 10000-40000 km; no annual check; dealer item (p.6-3)
-
Inspect tire tread, sidewalls and date codesWheels and tiresFactory
Manual: Tires (check tread depth and for damage, replace if necessary, check and correct air pressure). Factory: Marked 10000-40000 km; no annual check marked; dealer item (p.6-3)
-
Wheels (check runout and for damage)Wheels and tiresFactory
Factory: Marked 10000-40000 km; no annual check; dealer item (p.6-3)
Every 16,000 km or 2 years
1 item-
Compression test (or leak-down)EngineGuideline
Every 20,000 km
8 items-
Inspect, clean and gap spark plugsEngineFactory
Manual: Spark plugs (check condition, clean and regap). Factory: Marked at 10000 and 30000 km, alternating with replace; with the repeat-from-10000 km rule every 20000 km offset by 10000 km; no annual check; not a dealer item (p.6-2)
-
Replace oil filterEngineFactory
Manual: Engine oil filter cartridge (replace). Factory: Marked at 1000, 20000 and 40000 km (not 10000 or 30000 km); no annual check; not a dealer item (p.6-4)
-
Replace spark plugsEngineFactory
Manual: Spark plugs (replace). Factory: Marked at 20000 and 40000 km; no annual check; not a dealer item (p.6-2)
-
Clean / inspect air filterFuel and airFactory
Manual: Air filter element (clean). Factory: Clean marked at 10000 and 30000 km only, alternating with replace; no annual check. NOTE: more frequent service in unusually wet or dusty areas (pp.6-2, 6-4)
-
Replace air filter elementFuel and airFactory
Manual: Air filter element (replace). Factory: Replace marked at 20000 and 40000 km; no annual check; more frequent service in wet or dusty areas (pp.6-2, 6-4)
-
Replace fuel filterFuel and airFactory
Manual: Fuel filter (check condition). Factory: Check only; marked at 20000 and 40000 km; no annual check; no replace interval printed; dealer item (p.6-2)
-
Repack / replace steering head bearingsFront endFactory
Manual: Steering bearings (lubricate with lithium-soap-based grease). Factory: Every 20000 km, printed as text; dealer item (p.6-3)
-
Clean and grease rear suspension linkageRear suspension and frameFactory
Manual: Rear suspension relay arm and connecting arm pivoting points (lubricate with lithium-soap-based grease). Factory: Marked at 20000 and 40000 km; no annual check; dealer item (p.6-3)
Every 24,000 km or 3 years
1 item-
Change fork oilFront endGuideline
Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.
Every 24,000 km or 4 years
1 item-
Check valve clearances (shim adjusted)EngineGuideline
Every 29,000 km
1 item-
Replace chain and sprockets (wear based)Final driveGuideline
Every 32,000 km or 4 years
1 item-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 40,000 km or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 40,000 km
1 item-
Check and adjust valve clearancesEngineFactory
Manual: Valves (check valve clearance, adjust). Factory: Every 40000 km, printed as text; dealer item (p.6-2)
Every 48,500 km or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 50,000 km
1 item-
Grease swingarm pivotRear suspension and frameFactory
Manual: Swingarm (lubricate with lithium-soap-based grease). Factory: Every 50000 km, printed as text; dealer item (p.6-3)
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 2 years
4 items-
Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
-
Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
-
Brake and clutch master cylinder, caliper cylinder and clutch release cylinder inner oil seals (replace)BrakesFactory
Factory: From the NOTE under the chart: every two years replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release cylinder. The NOTE prints no time interval for changing brake or clutch fluid: it says always change the fluid after disassembling these cylinders and regularly check fluid levels; not a chart row (p.6-4)
-
Replace brake fluidBrakesGuideline
Every 3 years
1 item-
Replace coolantEngineFactory
Manual: Cooling system (change). Factory: Change every 3 years, printed as text; check coolant level and vehicle for coolant leakage marked 10000-40000 km and annually; dealer item (p.6-4)
Every 4 years
3 items-
Clutch hose (replace)Primary and gearboxFactory
Factory: From the NOTE under the chart: replace the brake and clutch hoses every four years or if cracked or damaged; not a chart row (p.6-4)
-
Inspect brake hoses; replace old rubberBrakesFactory
Manual: Brake hoses (replace). Factory: Every 4 years, printed as text (NOTE: replace the brake and clutch hoses every four years or if cracked or damaged); check for cracks or damage marked 10000-40000 km and annually; dealer item (pp.6-3, 6-4)
-
Rebuild calipers and master cylinders (seals)BrakesGuideline
Every 6 years
1 item-
Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
4 items-
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.Fuel and airFactory
Factory: As printed: NOTE p.6-4: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
-
After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid.BrakesFactory
Factory: As printed: NOTE p.6-4 Hydraulic brake and clutch systems: After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid.
-
Regularly check the brake and clutch fluid levels and fill the reservoirs as required.BrakesFactory
Factory: As printed: NOTE p.6-4 Hydraulic brake and clutch systems: Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
-
Replace the brake and clutch hoses every four years or if cracked or damaged.BrakesFactory
Factory: As printed: NOTE p.6-4: Replace the brake and clutch hoses every four years or if cracked or damaged. (the 'if cracked or damaged' part; the every-four-years replacement is already in have)
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
Add the bike in the app and this chart loads itself, ready to log against and edit.


