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Mondial · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

Hps 125

Library entry covers 2021

43 factory 49 guideline

Published source

Mondial HPS125 CBS Owner's Manual, English Scheduled maintenance table printed pp.95-98 (manualslib.es 442786 pages 97-100)

Factory owner's handbook. Covers Mondial HPS125 CBS / HPS125 ABS owner's manual (multilingual, English section); year not printed in the pages read.

92 items for a 2021 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2021 Mondial Hps 125

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 500 km

1 item
  • Drive chain (check slack, alignment and condition; adjust and lubricate with O-ring chain lubricant)
    Final drive
    Factory

    Factory: Scheduled maintenance table (p.97): every 500 km (310.6 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

9 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,000 km or 12 months

21 items
  • Chassis fasteners (make sure all nuts, bolts and screws are properly tightened)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Cooling system (check coolant level and leakage)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Diagnostic system check
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): perform dynamic inspection using the Mondial diagnostic tool (HPS125 CBS) or check EFI and ABS (HPS125 ABS); check the error codes; marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Engine oil (change, warm engine before draining)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): printed across the columns: at all the intervals and when the oil pressure warning flashes or comes out. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Engine oil level and leakage (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Lights, signals and switches (check operation; adjust headlight beam)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.98): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Fuel injection (check engine idle speed)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Battery (check charge, charge if necessary; check lead connection and tighten)
    Ignition and electrics
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Clutch (check operation, adjust)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Clutch lever pivot shaft (lubricate with lithium-soap based grease)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Side stand (check operation, lubricate)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Side stand switch (check operation)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Brake hoses (check for cracks and damage)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Brake lever pivot shaft (lubricate with silicone grease)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Brake pedal pivot shaft (lubricate with lithium-soap based grease)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Front and rear brake switches (check operation)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.98): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Front brake (check operation, fluid level and leakage; replace pads if necessary)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Rear brake (check operation, fluid level and leakage; replace pads if necessary)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Tires (check tread depth, damage and air pressure; correct or replace if necessary)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Moving parts and cables (lubricate)
    Controls and cables
    Factory

    Factory: Scheduled maintenance table (p.98): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Throttle grip (check operation and free play; lubricate cable and grip housing)
    Controls and cables
    Factory

    Factory: Scheduled maintenance table (p.98): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 6,000 km

8 items
  • Exhaust system (check for leakage, tighten, replace gasket if necessary)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Rear suspension connecting arm and relay arm pivots (check operation)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.98): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Valve clearance (check and adjust)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Front fork (check operation and oil leakage; replace if necessary)
    Front end
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Steering bearings (check mounting for looseness)
    Front end
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 1,000 km (600 mi), 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Shock absorber assembly (check operation and oil leakage; replace if necessary)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Swingarm pivot bearings (check operation and excessive play)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Wheels (check runout, spoke tightening and damage; tighten spokes if necessary)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (p.96): marked at 6,000 km (3,700 mi), 12,000 km (7,400 mi), 18,000 km (11,100 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km or 12 months

1 item
  • Fuel line (check hoses for cracks and damage)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (p.95): replace if necessary; marked at 6,000 km (3,700 mi), 18,000 km (11,100 mi), annual check. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 12,000 km

6 items
  • Engine oil filter element (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 1,000 km (600 mi), 12,000 km (7,400 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Rear suspension connecting arm and relay arm pivots (lubricate with lithium-soap based grease)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.98): marked at 12,000 km (7,400 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Spark plug (check state, adjust gap and clean)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 6,000 km (3,700 mi), 18,000 km (11,100 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 12,000 km (7,400 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Air filter element (clean)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 6,000 km (3,700 mi), 18,000 km (11,100 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Air filter element (replace)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (p.95): marked at 12,000 km (7,400 mi), 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 24,000 km

2 items
  • Steering bearings (lubricate with lithium-soap based grease)
    Front end
    Factory

    Factory: Scheduled maintenance table (p.97): marked at 24,000 km (14,900 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Swingarm pivot bearings (lubricate with lithium-soap based grease)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (p.97): every 24000 km (14000 mi). Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

6 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake fluid (change)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.96): brake fluid: change every 2 years. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Replace brake fluid
    Brakes
    Guideline
  • Wheel bearings (check for looseness or damage)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (p.97): every 2 years. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 3 years

1 item
  • Coolant (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.96): cooling system: replace every 3 years. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

Every 4 years

4 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Brake hoses (replace)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.96): brake hoses: replace every 4 years. Table notes: the annual check must be performed every year, except if a kilometer-based maintenance is performed instead; from 30,000 km (17,500 mi), repeat the maintenance intervals starting from 6,000 km (3,700 mi); replace the air filter element more frequently in unusually wet areas. All rows are marked as performed by the dealer.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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