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Moto Guzzi · Overhead-cam four-stroke twin, wet sump, separate gearbox oil, shaft drive

Griso 1200

Library entry covers 2007-2019

39 factory 46 guideline

Published source

Moto Guzzi Griso 8V 1200 Owner's Manual (USA, 2010 ed. 02), Scheduled maintenance pp.196-201

Factory source. Covers Moto Guzzi Griso 8V 1200 owner's manual, 2010 edition 02, USA (from the file name); other years not checked.

85 items for a 2009 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Hand lever, cable
Final drive: Shaft
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2009 Moto Guzzi Griso 1200

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

Every 1,500 km

5 items

Engine idle speed (adjust)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Exhaust pipe flange retaining bolts (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Light system and safety switches (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Battery terminal tightening (check)

Ignition and electrics

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Tires (check)

Wheels and tires

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Every 1,600 km or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 2,000 km

2 items

Brake pad wear (check)

Brakes

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): before every trip and every 1250 mi (2000 km); also at the end of run-in (932 mi / 1500 km); also every 12500 mi (20000 km) or 24 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Tire pressure (adjust)

Wheels and tires

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): before every trip and every 1250 mi (2000 km); also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Every 5,000 km or 12 months

7 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 6,500 km or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 8,000 km or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

7 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check final drive for leaks and bearing play

Final drive

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 12 months

21 items

Braking system (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Cylinder synchronization (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Engine oil (replace)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km); every 3125 mi (5000 km) if used in competition. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Engine oil filter (replace)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km); every 3125 mi (5000 km) if used in competition. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
General running of the vehicle (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Idle mixture (CO) (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Nut, bolt and screw tightening (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Oil drain line from the air box (bleed/clean)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; every 3125 mi (5000 km) if used in competition. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Spark plugs (replace)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; every 3125 mi (5000 km) if used in competition. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Valve clearance (adjust)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Air filter (check and clean)

Fuel and air

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Fuel pipes (check)

Fuel and air

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months (English line printed on p.200; French text on p.201). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Clutch wear (check)

Primary and gearbox

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; every 3125 mi (5000 km) if used in competition (the French text says clutch wear, "Usure embrayage"; the English line beside it is printed as a second brake pad wear entry). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Final transmission fluid (replace)

Primary and gearbox

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Transmission cables and controls (check)

Primary and gearbox

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Transmission oil (change)

Primary and gearbox

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Steering bearings and steering clearance (check)

Front end

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Brake discs (check)

Brakes

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Brake lines (check)

Brakes

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Wheel bearings (check)

Wheels and tires

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Wheels (check)

Wheels and tires

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 6250 mi (10000 km) or 12 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Every 13,000 km or 2 years

1 item

Check and adjust valve clearances

Engine

Guideline

Every 16,000 km or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 19,500 km or 2 years

5 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Change final drive (rear drive) oil

Final drive

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 20,000 km or 2 years

5 items

Alternator belt (adjust)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 12500 mi (20000 km) or 24 months; replace every 31050 mi (50000 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Suspension and track alignment (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 12500 mi (20000 km) or 24 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Air filter (replace)

Fuel and air

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 12500 mi (20000 km) or 24 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Fork (check, clean, adjust, lubricate)

Front end

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 12500 mi (20000 km) or 24 months; also at the end of run-in (932 mi / 1500 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Brake fluid (change)

Brakes

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 12500 mi (20000 km) or 24 months. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Every 20,000 km

2 items

Fork oil (replace)

Front end

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): after the first 6250 mi (10000 km), then every 12500 mi (20000 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Fork oil seals (replace)

Front end

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): after the first 6250 mi (10000 km), then every 12500 mi (20000 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 32,000 km or 4 years

3 items

Lubricate drive shaft splines / check U-joint

Final drive

Guideline
Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 50,000 km

1 item

Alternator belt (replace)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 31050 mi (50000 km). Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

3 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Guideline

Every 4 years

5 items

Fuel pipes (replace)

Fuel and air

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 4 years. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Brake lines (replace)

Brakes

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): every 4 years. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

1 item

Engine oil pressure light (check)

Engine

Factory

Factory: Scheduled maintenance lists (owner manual pp.197-201): at every start up. Sections as printed: at every start up; before every trip and every 1250 mi (2000 km); end of run-in period 932 mi (1500 km); every 6250 mi (10000 km) or 12 months; after the first 6250 mi (10000 km) and every 12500 mi (20000 km) thereafter; every 12500 mi (20000 km) or 24 months; every 4 years; every 3125 mi (5000 km) if used in competition. The manual says to halve the intervals in rain, dust, rough roads or competition use.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.